{"id":2709,"date":"2021-06-09T02:53:05","date_gmt":"2021-06-09T02:53:05","guid":{"rendered":"https:\/\/hqeialdi5a.wpdns.site\/?p=2709"},"modified":"2024-02-01T01:38:06","modified_gmt":"2024-02-01T01:38:06","slug":"3-questions-about-hydraulic-circuit","status":"publish","type":"post","link":"https:\/\/www.yaiwo.com\/pl\/3-questions-about-hydraulic-circuit\/","title":{"rendered":"3 Best Questions About Decompression Hydraulic Circuit"},"content":{"rendered":"<p class=\"yoast-reading-time__wrapper\"><span class=\"yoast-reading-time__icon\"><\/span><span class=\"yoast-reading-time__descriptive-text\">Szacowany czas czytania:  <\/span><span class=\"yoast-reading-time__reading-time\">8<\/span><span class=\"yoast-reading-time__time-unit\"> minuty<\/span><\/p>\n\n\n\n<p>Hydraulic Circuit using a pressure-reducing valve Figure 15 allows a cylinder or stroke in the circuit to operate at a low relief valve set pressure. A pressure-reducing valve with a check valve is designed so that when the piston returns, the oil flow passes through the check valve without passing through the pressure-reducing element. Hydraulic Circuit<\/p>\n\n\n\n<figure class=\"wp-block-image aligncenter size-large\"><img decoding=\"async\" width=\"300\" height=\"288\" src=\"https:\/\/www.yaiwo.com\/wp-content\/themes\/woodmart\/images\/lazy.svg\" data-src=\"https:\/\/www.yaiwo.com\/wp-content\/uploads\/2021\/06\/QQ\u622a\u56fe20210615165330.png\" alt=\"Hydraulic Circuit\" class=\"wd-lazy-fade wp-image-2759\" title=\"\" srcset=\"\" data-srcset=\"https:\/\/www.yaiwo.com\/wp-content\/uploads\/2021\/06\/QQ\u622a\u56fe20210615165330.png 300w, https:\/\/www.yaiwo.com\/wp-content\/uploads\/2021\/06\/QQ\u622a\u56fe20210615165330-13x12.png 13w, https:\/\/www.yaiwo.com\/wp-content\/uploads\/2021\/06\/QQ\u622a\u56fe20210615165330-150x144.png 150w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><figcaption class=\"wp-element-caption\">15. Obw\u00f3d redukcyjny ci\u015bnienia za pomoc\u0105 zaworu redukcyjnego<\/figcaption><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-1-the-design-of-pressure-reducing-circuit-to-pay-attention-to-the-problem\">1. <strong>Projekt obwodu redukcyjnego ci\u015bnienia, aby zwr\u00f3ci\u0107 uwag\u0119 na problem<\/strong><\/h2>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Leakage problem of pilot operated pressure reducing Hydraulic Circuit<\/li>\n<\/ul>\n\n\n\n<p>Be aware of the pilot-operated pressure reducing valve leakage than other control valves. The leakage of this valve can be as much as 1L \/ min or more. As long as the valve is in working condition, the leakage is always present. In the choice of hydraulic pump capacity, take this into full consideration.\u00a0It should note that the minimum adjustment pressure of the pressure-reducing valve should ensure that the difference between the primary and the secondary is 0.31MPa. Hydraulic Circuit<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Wt\u00f3rny problem niestabilno\u015bci ci\u015bnienia<\/li>\n<\/ul>\n\n\n\n<p>The damping hole of the main spool of the pressure reducing valve is blocked so that the oil exported from the pressure reducing valve cannot flow smoothly into the capacitive cavity between the main valve and the pilot valve. And the pilot valve also reduces the control role of the secondary pressure exported from the pressure reducing valve, resulting in unstable secondary pressure. Hydraulic Circuit<\/p>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-2-decompression-circuit-component-setting-problem\">2. <strong>Decompression Hydraulic Circuit component setting problem<\/strong><\/h2>\n\n\n\n<p>As shown in Figure 16, the pressure in the branch circuit cylinder 2 after the pressure-reducing valve 3 is lower than the fluid pressure in the master cylinder 1 branch circuit, which is called a pressure reducing circuit. The problems of this circuit are as follows. Hydraulic Circuit<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>When cylinder 2 is stopped for a long time, the secondary pressure after pressure reducing valve 3 gradually increases. This is because when cylinder 2 is stopped for a long time, a small amount of oil is discharged through the pilot valve through the spool gap to keep the valve in working condition. Due to the leakage in the valve, the flow through the pilot valve increases, and the secondary pressure (outlet pressure) of the pressure-reducing valve increases. To prevent this failure, you can add the oil circuit shown in the dashed line in the pressure reducing circuit, and install a safety valve at b to ensure that the pressure reducing valve outlet pressure does not exceed its adjustment Hydraulic Circuit.<\/li>\n<\/ul>\n\n\n\n<figure class=\"wp-block-image aligncenter size-large\"><img decoding=\"async\" width=\"375\" height=\"315\" src=\"https:\/\/www.yaiwo.com\/wp-content\/themes\/woodmart\/images\/lazy.svg\" data-src=\"https:\/\/www.yaiwo.com\/wp-content\/uploads\/2021\/06\/QQ\u622a\u56fe20210615165605.png\" alt=\"1-si\u0142ownik g\u0142\u00f3wny; Cylinder 2-ga\u0142\u0119ziowy; 3-zaw\u00f3r redukcyjny; Zaw\u00f3r d\u0142awi\u0105cy 4-A\" class=\"wd-lazy-fade wp-image-2760\" title=\"\" srcset=\"\" data-srcset=\"https:\/\/www.yaiwo.com\/wp-content\/uploads\/2021\/06\/QQ\u622a\u56fe20210615165605.png 375w, https:\/\/www.yaiwo.com\/wp-content\/uploads\/2021\/06\/QQ\u622a\u56fe20210615165605-300x252.png 300w, https:\/\/www.yaiwo.com\/wp-content\/uploads\/2021\/06\/QQ\u622a\u56fe20210615165605-14x12.png 14w, https:\/\/www.yaiwo.com\/wp-content\/uploads\/2021\/06\/QQ\u622a\u56fe20210615165605-150x126.png 150w\" sizes=\"(max-width: 375px) 100vw, 375px\" \/><figcaption class=\"wp-element-caption\">16. 1-si\u0142ownik g\u0142\u00f3wny; Cylinder 2-ga\u0142\u0119ziowy; 3-zaw\u00f3r redukcyjny; Zaw\u00f3r d\u0142awi\u0105cy 4-A<\/figcaption><\/figure>\n\n\n\n<ul class=\"wp-block-list\">\n<li>The speed adjustment of the hydraulic cylinder in the pressure reducing circuit is not working or the speed is not stable. As shown in Figure 16, this problem occurs when the leakage of pressure-reducing valve 3 (the fluid flowing back to the tank from the pressure-reducing valve drain port) is large. The solution is to change the throttle valve from the position in the figure to\u00a0connected in series at an after the pressure reducing valve, to avoid the effect of pressure reducing valve leakage on the speed of cylinder 2. Hydraulic Circuit<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-3-unstable-working-pressure-of-pressure-reducing-circuit\">3. <strong>Niestabilne ci\u015bnienie robocze obwodu redukcyjnego ci\u015bnienia<\/strong><\/h2>\n\n\n\n<p>In the system shown in Figure 17, the hydraulic pump is quantitative, and the hydraulic cylinders 7 and 8 in the main oil circuit are controlled by two-position four-way electro-hydraulic reversing valves 5 and 6 respectively to control the direction of motion, and the control fluid of the electro-hydraulic reversing valves comes from main oil Hydraulic Circuit.<\/p>\n\n\n\n<p>Obw\u00f3d redukcyjny jest po\u0142\u0105czony r\u00f3wnolegle z g\u0142\u00f3wnym obwodem olejowym i jest rozpr\u0119\u017cany przez reduktor ci\u015bnienia 3. Dwupo\u0142o\u017ceniowy czterodrogowy zaw\u00f3r elektromagnetyczny steruje kierunkiem ruchu si\u0142ownika hydraulicznego 9.<\/p>\n\n\n\n<p>The electro-hydraulic reversing valve controls the return line of the oil circuit and the external drain of the pressure reducing valve. The oil circuit merges and return to the tank, and the operating pressure of the system is regulated by the relief valve2. Hydraulic Circuit<\/p>\n\n\n\n<p>The main oil circuit in the system works normally, but in the pressure reducing circuit, the pressure downstream of the pressure reducing valve fluctuates greatly, so that the working pressure of hydraulic cylinder 9 cannot be stabilized at the regulated pressure value of 1MPa. Hydraulic Circuit<\/p>\n\n\n\n<figure class=\"wp-block-image aligncenter size-large\"><img class=\"wd-lazy-fade\" decoding=\"async\" width=\"340\" height=\"282\" src=\"https:\/\/www.yaiwo.com\/wp-content\/themes\/woodmart\/images\/lazy.svg\" data-src=\"https:\/\/www.yaiwo.com\/wp-content\/uploads\/2021\/06\/QQ\u622a\u56fe20210615165927.png\" alt=\"Przyk\u0142ad uk\u0142adu o niestabilnym ci\u015bnieniu na wylocie reduktora ci\u015bnienia1 pompa sta\u0142a; 2 - zaw\u00f3r nadmiarowy; 3 - zaw\u00f3r redukcyjny ci\u015bnienia; 4 dwupo\u0142o\u017ceniowy czterodrogowy zaw\u00f3r prze\u0142\u0105czaj\u0105cy sterowany elektromagnetycznie; 5,6 - dwupo\u0142o\u017ceniowy czterodrogowy elektrohydrauliczny zaw\u00f3r prze\u0142\u0105czaj\u0105cy; 7 do 9 - si\u0142ownik hydrauliczny; 10 - manometr\" title=\"\" srcset=\"\" data-srcset=\"https:\/\/www.yaiwo.com\/wp-content\/uploads\/2021\/06\/QQ\u622a\u56fe20210615165927.png 340w, https:\/\/www.yaiwo.com\/wp-content\/uploads\/2021\/06\/QQ\u622a\u56fe20210615165927-300x249.png 300w, https:\/\/www.yaiwo.com\/wp-content\/uploads\/2021\/06\/QQ\u622a\u56fe20210615165927-14x12.png 14w, https:\/\/www.yaiwo.com\/wp-content\/uploads\/2021\/06\/QQ\u622a\u56fe20210615165927-150x124.png 150w\" sizes=\"(max-width: 340px) 100vw, 340px\" \/><figcaption class=\"wp-element-caption\">17. Przyk\u0142ad instalacji z niestabilnym ci\u015bnieniem na wylocie reduktora ci\u015bnienia<br>1 sta\u0142a pompa; 2 \u2013 zaw\u00f3r nadmiarowy; 3 \u2013 zaw\u00f3r redukcyjny; 4 dwupo\u0142o\u017ceniowy czterodrogowy zaw\u00f3r prze\u0142\u0105czaj\u0105cy sterowany elektromagnetycznie; 5,6 \u2013 dwupo\u0142o\u017ceniowy czterodrogowy elektrohydrauliczny zaw\u00f3r rewersyjny;<br>7 do 9 \u2013 si\u0142ownik hydrauliczny; 10 \u2013 manometr<\/figcaption><\/figure>\n\n\n\n<p>In the pressure reducing circuit, the downstream pressure of the pressure reducing valve,\u00a0the working pressure of the pressure reducing circuit, occurs in large fluctuations is a frequent failure phenomenon, the main reasons for which are the following. Hydraulic Circuit<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>The prerequisite for a pressure reducing valve to be able to stabilise the pressure downstream of the valve at the regulated value is that the upstream pressure of the pressure reducing valve should be higher than the downstream pressure, otherwise the pressure downstream of the pressure reducing valve cannot be stabilised.\u00a0Main hydraulic circuit working pressure change significantly. Hydraulic Circuit<\/li>\n<\/ul>\n\n\n\n<p>It will have a larger impact if the minimum pressure value changes lower than the downstream pressure of the pressure-reducing valve, this is because when the upstream pressure of the pressure reducing valve is increase, the downstream pressure may have to be increase instantaneously, but through the regulating action of the pressure reducing valve it will quickly return to the regulating valve. Conversely, when the upstream pressure of the pressure-reducing valve reduces, the downstream pressure of the pressure-reducing valve should reduce instantaneously, and the pressure-reducing valve will quickly adjust so that the downstream pressure rises to the regulated value. Hydraulic Circuit<\/p>\n\n\n\n<p>Je\u017celi ci\u015bnienie przed zaworem zmienia si\u0119, a jego ci\u015bnienie minimalne jest ni\u017csze od ustalonej warto\u015bci ci\u015bnienia za zaworem, ci\u015bnienie za zaworem musi by\u0107 odpowiednio zmniejszone i nie mo\u017ce ustabilizowa\u0107 si\u0119 na regulowanej warto\u015bci ci\u015bnienia.<\/p>\n\n\n\n<p>Dlatego te\u017c w przypadku zmian obci\u0105\u017cenia si\u0142ownika g\u0142\u00f3wnego obwodu olejowego w warunkach pracy, gdy minimalne ci\u015bnienie robocze jest ni\u017csze ni\u017c ci\u015bnienie za zaworem, projekt obwodu powinien podj\u0105\u0107 niezb\u0119dne \u015brodki, takie jak dodanie zaworu zwrotnego, dodanie akumulatora mi\u0119dzy zaw\u00f3r zwrotny i zaw\u00f3r redukcyjny ci\u015bnienia itp., aby zapobiec zmianom ci\u015bnienia przed zmian\u0105 poni\u017cej ci\u015bnienia na dop\u0142ywie.<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Obci\u0105\u017cenie si\u0142ownika jest niestabilne. W obwodzie redukcyjnym ci\u015bnienie za zaworem jest stabilne tylko dzi\u0119ki efektowi regulacyjnemu zaworu redukcyjnego. Przy wystarczaj\u0105cym obci\u0105\u017ceniu si\u0142ownika, ci\u015bnienie wylotowe nadal musi by\u0107 zgodne z obiektywnym prawem, to znaczy ci\u015bnienie powinno by\u0107 okre\u015blone przez obci\u0105\u017cenie. \u017badne ci\u015bnienie nie mo\u017ce powsta\u0107 bez obci\u0105\u017cenia, a ci\u015bnienie jest ni\u017csze przy niskim obci\u0105\u017ceniu. Je\u017celi w obwodzie reduktora ci\u015bnienie za reduktorem ustawione jest w stanie obci\u0105\u017cenia w okre\u015blonym momencie, ale w trakcie pracy reduktora, przy zmniejszeniu obci\u0105\u017cenia, ci\u015bnienie za reduktorem powinno zmniejszy\u0107 do zera. Przy ponownym wzro\u015bcie obci\u0105\u017cenia wzrasta ci\u015bnienie za reduktorem ci\u015bnienia, a gdy ci\u015bnienie wzrasta wraz z obci\u0105\u017ceniem do ci\u015bnienia regulacyjnego reduktora, ci\u015bnienie nie wzrasta wraz z obci\u0105\u017ceniem, lecz pozostaje na ci\u015bnieniu regulacyjnym warto\u015b\u0107 zaworu redukcyjnego ci\u015bnienia.<\/li>\n<\/ul>\n\n\n\n<p>Dlatego w warunkach zmiennego obci\u0105\u017cenia zmienia si\u0119 warto\u015b\u0107 ci\u015bnienia za reduktorem ci\u015bnienia, a zmiana ta mo\u017ce by\u0107 tylko ni\u017csza ni\u017c warto\u015b\u0107 regulacyjna zaworu redukcyjnego, ale nie wy\u017csza ni\u017c warto\u015b\u0107 regulacyjna.<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>W zewn\u0119trznym przewodzie odp\u0142ywowym wyst\u0119puje przeciwci\u015bnienie. Linia steruj\u0105ca zaworu redukcyjnego jest zewn\u0119trznym przewodem spustowym. p\u0142yn steruj\u0105cy otwiera zaw\u00f3r sto\u017ckowy, a nast\u0119pnie oddzielnie wraca do zbiornika. Je\u017celi w zewn\u0119trznym przewodzie spustowym zmienia si\u0119 ci\u015bnienie wsteczne, wp\u0142ywa to bezpo\u015brednio na ci\u015bnienie oleju ci\u015bnieniowego popychaj\u0105cego zaw\u00f3r sto\u017ckowy, powoduj\u0105c zmian\u0119 ci\u015bnienia, a tym samym zmian\u0119 ci\u015bnienia roboczego za reduktorem ci\u015bnienia.<\/li>\n<\/ul>\n\n\n\n<p>Zjawisko usterki w uk\u0142adzie pokazane na rysunku 17 jest analizowane przez inspekcj\u0119 i jest spowodowane zmian\u0105 ci\u015bnienia wstecznego w zewn\u0119trznym obwodzie odprowadzania oleju zaworu redukcyjnego.<\/p>\n\n\n\n<p>It is easy to see that the electro-hydraulic reversing valves 5 and 6 in the system is changing in the process of reversing the flow and pressure of the return oil in the control oil circuit. The oil in the external drainage circuit of the pressure-reducing valve is also fluctuating, and the two streams of oil merge to produce unstable backpressure. <\/p>\n\n\n\n<p>After debugging, when the electro-hydraulic reversing valves 5 and 6 act at the same time, the pressure gauge 10 reads 1.5 MPa. This is because the electro-hydraulic reversing valve is under the action of a high-pressure control fluid, the instantaneous flow is larger, and in the case of a longer drain pipe, higher backpressure is generated, the backpressure increases. So that the main valve opening of the pressure reducing valve increases, and the local pressure at the valve opening decreases, so the working pressure of the pressure reducing valve increases.<\/p>\n\n\n\n<p>Aby wyeliminowa\u0107 t\u0119 usterk\u0119, przew\u00f3d spustowy reduktora ci\u015bnienia i elektrohydrauliczny zaw\u00f3r prze\u0142\u0105czaj\u0105cy 5 i 6 nale\u017cy pod\u0142\u0105czy\u0107 z powrotem do zbiornika oleju oddzielnie, tak aby przew\u00f3d spustowy reduktora ci\u015bnienia m\u00f3g\u0142 p\u0142ynnie sp\u0142ywa\u0107 z powrotem do zbiornika oleju bez zak\u0142\u00f3ce\u0144 i wahania, a ci\u015bnienie wylotowe b\u0119dzie stabilne przy regulowanej warto\u015bci ci\u015bnienia.<\/p>\n\n\n\n<p>Z powy\u017cszej analizy wynika, \u017ce podczas projektowania i instalacji systemu, rozumiej\u0105c wydajno\u015b\u0107 pracy poszczeg\u00f3lnych element\u00f3w, nale\u017cy dok\u0142adnie rozwa\u017cy\u0107, czy elementy b\u0119d\u0105 ze sob\u0105 kolidowa\u0107.<\/p>\n\n\n\n<ul class=\"wp-block-yoast-seo-related-links\"><li><a href=\"https:\/\/www.yaiwo.com\/pl\/advantages-and-maintenance-of-hydraulic-press\/\">Zalety i konserwacja prasy hydraulicznej<\/a><\/li><li><a href=\"https:\/\/www.yaiwo.com\/pl\/product-category\/four-column-press\/\">Prasa czterokolumnowa<\/a><\/li><li><a href=\"https:\/\/www.yaiwo.com\/pl\/how-to-adjust-the-pressure-of-the-hydraulic-press\/\">Jak wyregulowa\u0107 ci\u015bnienie prasy hydraulicznej?<\/a><\/li><li><a href=\"https:\/\/www.yaiwo.com\/pl\/product\/hydraulic-press-valve-100-ton-hydraulic-press-machine-y32-100-hydraulic-presses-price\/\">Zaw\u00f3r prasy hydraulicznej Prasa hydrauliczna 100 ton Y32-100 Prasy hydrauliczne Cena<\/a><\/li><li><a href=\"https:\/\/www.youtube.com\/watch?v=wTAdolbhXOg\" target=\"_blank\" rel=\"noopener\">Jak dzia\u0142a hydrauliczny obw\u00f3d zwalniania<\/a><\/li><\/ul>\n\n\n\n<p><\/p>","protected":false},"excerpt":{"rendered":"<p>Hydraulic Circuit using a pressure-reducing valve Figure 15 allows a cylinder or stroke in the circuit to operate at a<\/p>","protected":false},"author":4,"featured_media":2787,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[926,929,930],"class_list":["post-2709","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-hydraulic-press","tag-hydraulic-circuit","tag-hydraulic-circuit-symbols","tag-hydraulic-circuit-technology"],"jetpack_featured_media_url":"https:\/\/www.yaiwo.com\/wp-content\/uploads\/2021\/06\/111.png","_links":{"self":[{"href":"https:\/\/www.yaiwo.com\/pl\/wp-json\/wp\/v2\/posts\/2709","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.yaiwo.com\/pl\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.yaiwo.com\/pl\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.yaiwo.com\/pl\/wp-json\/wp\/v2\/users\/4"}],"replies":[{"embeddable":true,"href":"https:\/\/www.yaiwo.com\/pl\/wp-json\/wp\/v2\/comments?post=2709"}],"version-history":[{"count":0,"href":"https:\/\/www.yaiwo.com\/pl\/wp-json\/wp\/v2\/posts\/2709\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.yaiwo.com\/pl\/wp-json\/wp\/v2\/media\/2787"}],"wp:attachment":[{"href":"https:\/\/www.yaiwo.com\/pl\/wp-json\/wp\/v2\/media?parent=2709"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.yaiwo.com\/pl\/wp-json\/wp\/v2\/categories?post=2709"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.yaiwo.com\/pl\/wp-json\/wp\/v2\/tags?post=2709"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}